Inconel 625
The standards, codes, compositions, properties, and applications of INCONEL 625 alloy material can be systematically summarized as follows:
Ⅰ. Standards and Name Codes
The core standards and codes of INCONEL 625 in various countries are as follows:
- International Standards:
- UNS No6625 (Unified Numbering System of the United States)
- ASTM B443 (plates, strips), ASTM B444 (bars), ASTM B704 (forgings)
- AMS 5599 (forgings for aerospace), AMS 5666 (bars, forgings)
- ISO 15156 (corrosion resistance standard for oil and gas industry)
- Chinese Standards:
- GH3625 (national standard superalloy), NS3306 (corrosion – resistant alloy)
- European Standards:
- W.Nr. 2.4856 (Germany), NC22DNb (France)
Ⅱ. Chemical Composition (Mass Fraction, %)
According to ASTM B443 standard, the main elements are as follows:
- Nickel (Ni): Balance (≥58%)
- Chromium (Cr): 20.0 – 23.0
- Molybdenum (Mo): 8.0 – 10.0
- Niobium (Nb) + Tantalum (Ta): 3.15 – 4.15 (Tantalum is usually included in the total amount of niobium)
- Iron (Fe): ≤5.0
- Carbon (C): ≤0.10
- Silicon (Si): ≤0.50
- Manganese (Mn): ≤0.50
- Aluminum (Al) + Titanium (Ti): Each ≤0.40
- Cobalt (Co): ≤1.0
- Phosphorus (P), Sulfur (S): Both ≤0.015
This composition design endows the alloy with high strength and corrosion resistance through the solid solution strengthening mechanism of niobium and molybdenum.
Ⅲ. Mechanical Properties
1. Room – Temperature Properties (Solution – Treated State)
- Tensile Strength (σb): ≥827 MPa
- Yield Strength (σ0.2): ≥414 MPa
- Elongation (δ5): ≥30%
- Brinell Hardness (HBW): ≤220
- Elastic Modulus: 205 GPa
2. High – Temperature Properties
- 600°C: Tensile strength ≥690 MPa, yield strength ≥345 MPa
- 700°C: Tensile strength ≥620 MPa, yield strength ≥310 MPa
- Creep Resistance: Creep rupture time ≥1000 hours at 700°C/100 MPa
- Fatigue Limit: Approximately 400 MPa at room temperature (10⁷ cycles), approximately 300 MPa at 600°C
3. Low – Temperature Properties
- -196°C (liquid nitrogen temperature): Fracture toughness is as high as 200 MPa√m, maintaining excellent toughness.
Ⅳ. Heat Treatment Requirements
1. Solution Treatment
- Temperature: \(980 – 1150^\circ\text{C}\) (commonly \(1040 – 1120^\circ\text{C}\))
- Holding Time: Adjusted according to thickness (e.g., 1 hour for plates, 2 hours for forgings)
- Cooling Method: Air cooling, water cooling or oil cooling (rapid cooling can avoid precipitation of harmful phases)
- Purpose: Dissolve carbides and intermetallic phases, optimize corrosion resistance and toughness.
2. Stress Relief Annealing
- Temperature: \(700 – 800^\circ\text{C}\) (when cold working deformation > 15%)
- Holding Time: 1 – 2 hours, air cooling
- Role: Eliminate processing stress and prevent cracking during subsequent use.
3. Special Treatment
- High – temperature aging: Long – term aging at \(650 – 900^\circ\text{C}\) can precipitate the γ” phase (\(\text{Ni}_3\text{Nb}\)), improving high – temperature strength, but plasticity needs to be balanced.
Ⅴ. Core Characteristics
- Superb Corrosion Resistance:
- Resists chloride pitting, crevice corrosion and stress corrosion cracking (such as in seawater, salt spray environments).
- Resists corrosion by inorganic acids (nitric acid, sulfuric acid, hydrochloric acid) and mixed acids, with a corrosion rate < 0.188 mm/year in \(40^\circ\text{C}\) hydrochloric acid.
- High – temperature Stability:
- Oxidation resistance temperature reaches \(980^\circ\text{C}\), long – term service temperature ≤ \(650^\circ\text{C}\), and can reach \(1000^\circ\text{C}\) in the short term.
- Forms a dense \(\text{Cr}_2\text{O}_3\) oxide film at high temperatures, inhibiting further oxidation.
- Excellent Workability:
- Good hot and cold formability, can be rolled, forged, stamped; excellent weldability, suitable for TIG/MIG welding, no special treatment required after welding.
- Wide Temperature Range Adaptability:
- Maintains stable mechanical properties from \(-196^\circ\text{C}\) to \(980^\circ\text{C}\), suitable for extreme temperature environments.
Ⅵ. Main Application Fields
- Chemical and Petrochemical:
- Chloride – containing reaction equipment (such as acetic anhydride generators), sulfuric acid condensers, acidic medium pipelines.
- Marine Engineering:
- Seawater desalination equipment, deep – sea detector components, offshore platform structural parts (resistant to seawater corrosion and high hydrostatic pressure).
- Aerospace:
- Aeroengine combustion chambers, turbine blades, high – temperature fasteners; rocket fuel pipelines.
- Environmental Protection and Energy:
- Absorption towers and reheaters of flue gas desulfurization (FGD) systems; nuclear reactor heat exchangers (resistant to radiation and corrosion).
- Emerging Fields:
- Waste – to – energy equipment, biofuel production devices (resistant to high – temperature corrosion).
- Papermaking and Metallurgy:
- Pulp digesters, bleaching tanks (resistant to chlorine and organic acids); high – temperature furnace rolls, corrosion – resistant fixtures.
Ⅶ. Industry Certifications and Specifications
- NACE MR0175/ISO 15156: Passed the highest – level certification (Level VII) for acidic gas environments (such as H₂S).
- ASME BPVC: Used in the manufacture of pressure vessels at \(-196 – 450^\circ\text{C}\).
INCONEL 625, with the comprehensive advantages of “corrosion resistance + high – temperature strength + easy processing”, has become a key material in extreme environments across industries, and its performance data and application cases have all been verified by international authoritative standards.